Thin Wall Products

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DR Boy Industries is a Mumbai-based thin wall injection mould manufacturer delivering high-precision, high-speed mould solutions for food packaging and disposable plastic products across India. We specialize in thin wall food container moulds, bowl moulds, thin wall packaging moulds, cup moulds, and cutlery moulds engineered for fast cycle times, high cavity output, and long mould life. Using premium tool steels such as S420, S136, H13, 1.2344, and 1.2316, our mould cores and cavities undergo vacuum quenching to achieve hardness levels up to HRC45–52 (HRC42–48 for specific cup applications), ensuring durability, wear resistance, and superior surface polish. For products requiring high gloss and excellent transparency—such as thin wall containers and cups—our precision CNC machining and mirror polishing processes deliver exceptional surface finish and dimensional accuracy.

Our thin wall food container moulds and packaging moulds are designed primarily with hot runner systems to enable ultra-fast cycle times and high-yield production. We manufacture moulds ranging from single cavity to high-cavitation layouts, including configurations up to 4×32 cavities, depending on production requirements. IML (In-Mould Labeling) compatibility can be integrated to enhance productivity and packaging efficiency. For thin wall bowl moulds, we provide solutions from 2 to 12 cavities, achieving minimum wall thickness down to 0.38 mm while maintaining concentricity and structural integrity through separate mould clamping systems that simplify maintenance and extend mould service life. Our disposable bowl moulds and microwave bowl moulds are optimized for consistent wall distribution and high-speed molding.

In cup mould manufacturing, DR Boy Industries focuses on high-speed thin wall cup mould technology with hardened core and cavity systems that increase mould longevity and maintain stable production quality. For cutlery mould applications, including spoon, fork, and knife moulds in PP and PS materials, we offer standard and stack mould configurations in 32-cavity, 64-cavity, and customized layouts based on required output capacity. Advanced stack mould technology further increases productivity while reducing machine tonnage requirements.

As a trusted thin wall mould manufacturer in Mumbai, India, DR Boy Industries combines precision engineering, optimized cooling channel design, hot runner expertise, and high-grade steel selection to deliver low-cost, high-performance mould solutions. Our comprehensive thin wall mould portfolio supports manufacturers seeking reliable, fast-cycle, high-output production systems for food containers, bowls, cups, packaging lids, and plastic cutlery products.